Status inference

Identify process statuses without digital I/O

Purpose

Identify different statuses in your power plant based on measurements without capturing digital statuses from process control system. 

Goes hand in hand with Event Catcher to permanently save high quality data sets relevant for long term monitoring, and can also be used to prompt other plugins to do specific analytics. 

Signals / measurements

Inputs

Quality

How

Position of actuator piston rod(s) turbine guide vanes / nozzles. 

(Position of actuator piston rod runner vanes) 

Phase reference or unit RPM 

(OptionalX and Y shaft proximity for 1 bearing) 

Generator power 

Results

Results

Infer starts / attempted starts  

  • Standstill, and acceleration to nominal speed. 
  • Idle nominal speed 
  • Idle generator magnetized no load 
  • Generator connected and start of load up-ramping 

Infer stops  

  • Generator load down-ramping. 
  • Generator disconnected and speed increase.
  • Brakes applied.
  • Standstill. 

Infer load change 

Technical summary

Based on available measurements and the operator’s knowledge about their power plant, different statuses can be inferred. Detecting accelerating speed from standstill would typically mean a start in progress. A unit where generator power changes from 0 to “something” (dependent on turbine type and unit capacity) would mean that a start has happened. Using spectral analytics on proximeters and accelerometers can possibly infer status for some of the stages in start / stop. Penstock and turbine pressures (each side of the Main Inlet Valve) can infer to the early stages of a start. The key for status inference is collaboration with the customer to decide what statuses are valuable to infer for the specific plant. 

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