Generator rotor air gap

Monitor air gap for rotor poles

Purpose

Monitor air gap individually for all rotor poles to get early detection of damage / wear. 

Supplements shaft and bearing monitoring as mechanical imbalance can result in shaft runout and vibrations. 

Reduce downtime caused by damage and corrective maintenance. Improve ability to do preventive maintenance. 

Signals / measurements

Inputs

Quality

How

Rotor air gap  

Phase

Resolution up to 2000Hz​20-200Hz​

Pressure sensor 4-20mA​

Results

Results

Plot 1: Mean air gap for all rotor poles  

Plot 2: Two poles (pole number) with largest deviation in air gap (in each direction) from mean. 

Plot 3-x: Air gap for each rotor pole 

Technical summary

The phase sensor keeps track of which rotor pole is in front of the air gap sensor(s) at any given time.
The air gap sensors are glued to the stator. 

Measured air gap can be based on a time interval or a number of revolutions. 

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