Cavitation

Monitor erosion damage for turbine

Purpose

Monitor performance and main cause of damage / wear for turbine. 

Reduce downtime caused by damage and corrective maintenance. Improve ability to do preventive maintenance. 

Signals / measurements

Inputs

Quality

How

Accelerometers 

Acoustic Emission 

Phase 

Resolution up to 2000Hz​20-200Hz​

Pressure sensor 4-20mA​

Results

Results

Plot 1: Cavitation Yes / NO 

Plot 2: RMS for unfiltered sensor signals 

Plot 3: Peak factors relative to frequencies for rotation, runner blade pass, guide vane pass 

Technical summary

Cavitation is a physical phenomenon for water hydraulic turbines where water starts to evaporate and form gas bubbles due to low pressure. Concentrated implosion energy is released when the gas bubbles collapse. Damage to runner and other turbine components is inflicted when the collapse happens on or close to the material surface of these components. This leads to erosion of the components’ material, reduces turbine efficiency, and makes the turbine prone to more cavitation in the future. 

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